A Throughput Management System for Semiconductor Wafer Fabrication Facilities: Design, Systems and Implementation
نویسندگان
چکیده
Equipment throughput is one of the most critical parameters for production planning and scheduling, which is often derived by optimization techniques to achieve business goals. However, in semiconductor manufacturing, up-to-date and reliable equipment throughput is not easy to estimate and maintain because of the high complexity and extreme amount of data in the production systems. This article concerns the development and implementation of a throughput management system tailored for a semiconductor wafer fabrication plant (Fab). A brief overview of the semiconductor manufacturing and an introduction of the case Fab are presented first. Then, we focus on the system architecture and some concepts of crucial modules. This study also describes the project timescales and difficulties and discusses both tangible and intangible benefits from this project.
منابع مشابه
A Spine Layout Design Method For Semiconductor Fabrication Facilities Containing Automated Material Handling Systems
A bay configuration arranged along a central spine and served by an automated monorail material handling system are common designs for the layout and material handling system in new semiconductor wafer fabrication facilities. This paper investigates the facility design problem in semiconductor fabrication facilities and proposes a procedure to determine the optimal spine layout design given a d...
متن کاملDetermining an Appropriate Number of Foups in Semiconductor Wafer Fabrication Facilities
In this paper, multiple orders per job type formation and release strategies are described for semiconductor wafer fabrication facilities (wafer fabs). Different orders are grouped into one job because orders of an individual customer very often fill only a portion of a Front-Opening Unified Pod (FOUP). A FOUP is assigned to each job and is used to move the job throughout the wafer fab after th...
متن کاملA Simulation Study of Lot Flow Control in Wafer Fabrication Facilities
The process of wafer fabrication is arguably the most technologically complex stage in semiconductor manufacturing. This manufacturing environment has a number of unusual features. Probably reentrancy of lots and unbalanced production facilities are two of the most important and unique features of semiconductor wafer fabrication facilities (fabs) that necessitate lot flow control and effective ...
متن کاملMaximum Pressure Policies in Stochastic Processing Networks
Complex systems like semiconductor wafer fabrication facilities (fabs), networks of data switches, and large-scale call centers all demand efficient resource allocation. Deterministic models like linear programs (LP) have been used for capacity planning at both the design and expansion stages of such systems. LP-based planning is critical in setting a medium range or long-term goal for many sys...
متن کاملNetwork-based Vision Guidance of Robot for Remote Quality Control
A current trend for manufacturing industry is shorter product life cycle, remote monitoring/control/diagnosis, product miniaturization, high precision, zero-defect manufacturing and information-integrated distributed production systems for enhanced efficiency and product quality (Cohen, 1997; Bennis et al., 2005; Goldin et al., 1998; Goldin et al., 1999; Kwon et al., 2004). In tomorrow’s factor...
متن کامل